Leveling machine series
Product Advantages
High Precision and Efficiency
The machine adopts single-piece beam adjustment technology, providing more pressing methods than conventional levelers. It supports parallel, inclined pressing, and V-shaped roller system arrangements, enabling bidirectional feeding. The independent pressing capability of the middle upper roller ensures thorough plate deformation, achieving superior leveling accuracy through the principle of over-correction.
Enhanced Safety and Ease of Operation
The enlarged feeding port solves the feeding challenges common in traditional upper roller systems with integral tilt adjustment. This design shortens auxiliary feeding time, enhances operational safety, and improves equipment reliability, making the entire process faster and more user-friendly.
Stable Leveling Performance
Using upper roller individual adjustment technology and variable roller distance design, the machine significantly improves the plate bending plastic deformation rate and minimizes leveling blind spots. This ensures a stable leveling process, effectively reduces internal residual stress, and enhances the stability of the plates during subsequent use.
Energy-Efficient Design
The machine allows the adjustment of the number of working rollers based on plate thickness, optimizing energy consumption. This feature not only reduces operating costs but also extends the machine’s service life, making it an environmentally friendly and cost-effective solution.
Advanced Automation
Equipped with an internationally advanced numerical control system, the machine automatically calculates pressure settings based on input parameters like plate thickness, width, and strength. It can also utilize a leveling expert database for parameter adjustments, ensuring quick and efficient workpiece leveling, significantly boosting production efficiency.
Smart Monitoring and Information Management
The optional production information system provides real-time monitoring of equipment operation and energy consumption data, including runtime, power, voltage, and energy usage. This enables efficient management and maintenance planning, improving operational reliability and reducing downtime.
Durability and Reliability
Key components are made of high-strength materials, processed with advanced machining and heat treatment techniques, offering excellent wear resistance. The machine is built to withstand long-term, high-intensity industrial use, ensuring stable and reliable performance.
Wide Range of Applications
With compatibility for various plate thicknesses and materials, the machine is versatile and suitable for diverse industries, including construction, aerospace, automotive, and heavy machinery. Its adaptability makes it a robust solution for precision leveling across multiple fields.
WD43M Series precision sheet leveler
WD43 high-strength sheet leveler is an advanced model designed according to the working conditions of high-strength plate, composite plate, explosion plate, surfacing plate and other materials, with independent intellectual property rights.
Description
The model consists of multiple sets of monolithic beams.Each upper roller is mounted on a separate single beam.Each single-piece beam has an independent set of driving devices.Each upper roller can be adjusted up and down independently, and can also be adjusted up and down at the same time.Each upper roll position is equipped with an independent set of displacement measuring device for detection.The roll gap position can be easily read out and set via the operating screen.The machine has high leveling precision, easy feeding, small bite damage to the plate, high production efficiency, and has been widely used in severe warping sheet metal processing, and the sheet metal performance after leveling is more stable.
Three-roll Plate Rolling Machine Operating Principle
WE43Y Series precision sheet leveler
WE43M(Y) six-fold precision leveling machine is designed for aluminum and aluminum alloy plates, copper and copper alloys, molybdenum plates, titanium plates, zinc, tantalum, niobium and other light alloys and rare and precious metal plates. It adopts a variety of anti-dust adhesion and anti-plate surface scratch technologies, with high leveling accuracy and good processing quality.
Description
The six-fold roller system structure has an intermediate roller between the work roller and the support roller, which can effectively isolate the marks produced by the four-fold support roller on the plate surface and improve the surface quality of the plate.
With advanced group drive control technology, the working roller adapts to the running speed of the plate, avoids scratches on the plate surface, and effectively protects the quality of the plate surface.
Multi-roller roller warehouse, roller unit according to the processing needs to replace, to meet a variety of materials or a variety of thickness of the plate precision processing.
Quick roll change system configuration, quick roll change device can be up and down the roll box (roll system) quickly removed, convenient roll system replacement, high efficiency of roll change time. According to the need of use
Configure multiple stations.
The pneumatic purging device cleans the plate surface before straightening to prevent dust or foreign matter from being pressed in and damaging the plate surface.
Non-destructive loading and unloading, the use of vacuum suction cups for loading and unloading, to avoid the plate scratch.
On-line roller body cleaning, equipped with an independent on-line cleaning device, can realize fast on-line cleaning of work roller surface adhesion.
Production workshop
Our production workshop is equipped with many large-scale processing equipment and CNC processing centers, which are specially designed for the production of large-scale equipment and have high-efficiency and high-precision processing capabilities. Combined with an experienced technical team and strict quality control, we ensure that the product performance is superior and the production is reliable.
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